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NC Digital Flanging Machine: Flange Making Machine/Flange Forming Machine/Corner Iron Making Machine/Angle Steel Making Machine / Angle Iron Ring Forming Making Machine
FL220 Double Tracks Type Flanging Machine (More Production Capacity) FL220 Flange Forming Machine/Corner Iron Making Machine/
FL210 Single Track Type Flanging Machine Equal (Unequal) Angled Flange
FL3000 Single Track Type Flanging Machine 7013H Single Track Type Flanging Machine
Human Machine Interfaces Configured HMI Systems (Configured Industrial Panel with TFT LCD Display, Touching Controllable Screen Setting), Digital Control System, Wireless Remote Control System, Attached with Module Memory Function.
NC Controller
Using Servo Motor and Hydraulic Motor synchronously to make the rotation speed adjustable according to the different production capacity.
The whole production line from feeding materials to finished products is automatic. So it can save time, materials and increase profits.
The dimension of flanges can adjustable per requirements to reduce the consumption of the materials.
With Automatic Cutting Device.
You can set process quantity.
Materials: Stainless Steel, Galvanized Steel, Iron, Carbon Steel.....
Flange Inner Diameter (D): 20"~120" (300mm~3048mm)
Max Flange Width (F): 2 inch
Max Flange Height (H): 2 inch
Capacity: ex: 800mm inner diameter flange: 500pcs~700pcs above/day (8 working hours)
Types: Single Track or Double Tracks (you don't need to adjust the moulds all the time)
Flange Width (F) for Single Track Type Flanging Machine: 1.5"*1.5" [38*38mm] (MIN.) or 2.0"*2.0" [50*50mm] (MAX.); only one size
Flange Width (F) for Double Tracks Type Flanging Machine: 1.5"*1.5" [38*38mm] (MIN.) AND 2.0"*2.0" [50*50mm] (MAX.); both sizes
Plate Thickness (T): 2mm~8mm for 1.5" Flange Width (F) ; no need to make mould if the thickness is different from 2.5mm~6mm
Suitable Material: Stainless Steel, Iron.......EQUAL-LATERAL or UNEQUAL-LATERAL angle steel and flange formation
Working Purpose: 1. To cut for various liner angle steel, 2. To cut for flange formation.
Process Speed: 7150mm/min.
Operation Function: Jogging/Automatic Function.
Body:8500mm(L)*2300mm(W)*2400mm(H), Weight: 17 Tons
Save more materials & cost: It's different with the traditional flange machine production.
Human Machine Interfaces Configured HMI Systems (Configured Industrial Panel with TFT LCD Display, Touching Controllable Screen Setting), Digital Control System, Wireless Remote Control System, Attached with Module Memory Function.
Numerical Control
Flange Inner Diameter (D): 20"~120" (508mm~3048mm)
Number of Holes that can be Punched: 360 holes (1 hole per degree)
Max Punching Diameter Range (d): Ellipse Hole: 3/8" * 1/2" (18mm*15mm); Circle Hole Diameter: 3/8" (18mm)
Production Capacity: ex: 30 holes on each flange: 250pcs above/day (8 working hours), no matter what diameter size of the flange.
Function Capacity: OB Hole Diameter 0.375" (3/8")~0.5" (1/2"), Hole Numbers:2,3,4,5,6,7,8,9............360Holes
Tolerance of the hold distance to each other: about +/- 0.004" (+/- 0.1mm)
CF 301 NC digital Circular Oil Hydraulic Hole Punching Unit Machine 1800H NC digital Circular Oil Hydraulic Hole Punching Unit Machine
(Hydraulic Flange Hole Punching/Puncturing Machine) (Hydraulic Flange Hole Punching/Puncturing Machine)
Flowchart: Forming the metal plate to a Angled Flange (Equal or Unequal )==>Cut the Angled Flange==>Welding (End to End, optional equipment)==>Punch the holes by NC Hole Punching Machine
Spiral Stainless Steel Tube Making Forming Machine Uncoiler
Applications:
The ROUND Flanging Machines are designed for easy production of flanges and pipes with flange hole punching capability!
Special design for efficient, high quality production
Our Flanging Machines is for the
production of flanges in a new way. Nearly any flange shape found on
products today can be produced with these machines. In addition,
these machines are much more efficient in production thus lowering the
cost of the product! As a good example, the manufacturing time to
flange and punch a cylinder with 1.5m (59") diameter would be less than 3
minutes with very high quality results! Due to the fact that the
cylinder is held in the machine by an expanding mandrel, the tolerances on
the diameter (roundness) will be extremely good.
In many examples it has been proven that the cost reduction by using these machines is more than 50% compared to conventional manufacturing of flanges or pipes.
Advanced capabilities with
optional tooling
Optional tooling can be added to these machines allowing many different
types of flanges. For instance, flanging material with grooves for
O-rings or with different angles. Another option is the possibility to
produce light angle rings from sheet material.
The machine has four main functions as follows...
The Expanding Unit
During the flanging operation the cylinder will be held in the
correct position by an expanding unit. This consists of a number of
segments, with the same diameter as the cylinder, which are pressed
against the inside of it. By clamping in this way the cylinder will
maintain the cylindrical form. One set of clamping segments are
required for each diameter range of the cylinders.
The Flanging Unit
The flanging is performed by some rolls. some of them is fixed and
the others is hydraulically adjustable. All rolls are driven by a
worm gear box and an electric motor. The rolls are vertical and it
means that the starting position is vertical for the cylinder. The
rolls are interchangeable for different shapes of flanges.
The Outboard Support
The supporting table for the cylinder is horizontal and the flanging
unit outboard support is hydraulically tilted into vertical position
during the flanging procedure.
The Hole Punching Unit
The machine is supplied complete with one standard hydraulic
punching unit and an indexing plate to make it possible to punch
different numbers of holes in the flanges. From there it is moved into position for punching and locked
pneumatically. The indexing plate has two circles with different
amounts of holes. The indexing is made by manual rotation and the
positions are set pneumatically.
Examples of Flanges
~Special Design Welcome~
Optional Equipment
Interchangeable Rolls (1 fixed, 1 hydraulically adjustable)
Segmented Clamping Expanding Unit
Hydraulic Outboard Support
Hydraulic Flange Hole Punching Unit with Standard Indexing Plate
Automatic Flanging Operation
Different sets of Expanding Dies
Different sets of Punch and Dies
Extra set of Flanging Rolls
Special Indexing Plates by customer request
Compare to the other Flange Machine:
WE CAN ALSO MAKE FLANGES FOR YOU. China Price but Taiwan Quality!
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PROTECTION EDGE MACHINE for Steel Roll Packing
IW-500L NC Digital Linear Puncturing Machine (Punching Machine) NEW
IW500DL NC Digital Dual Cylinder Linear Pipe/Tube Punching Machine
FL22 Double Tracks Type Flanging Machine (More Production Capacity)
FL22 Flange Forming Machine/Corner Iron Making Machine/Angle Steel Making Machine
